博世力士樂DKC系列伺服驅(qū)動(dòng)器模塊沒有任何顯示維修
一、 力士樂伺服驅(qū)動(dòng)控制器故障
伺服驅(qū)動(dòng)由伺服驅(qū)動(dòng)控制器DKC 及程序模塊組成。伺服驅(qū)動(dòng)控制器部分也是通過逆變、整流等過程，實(shí)現(xiàn)對(duì)伺服軸的控制。機(jī)床曾出現(xiàn)過伺服驅(qū)動(dòng)控制器的逆變硅橋損壞的故障。故障是由于冷卻風(fēng)扇將潮濕物質(zhì)帶入逆變單元的硅橋中，造成短路引起的。因?yàn)槔鋮s風(fēng)扇位于驅(qū)動(dòng)器逆變單元硅橋的后方，雖然有防護(hù)網(wǎng)防止灰塵進(jìn)入伺服驅(qū)動(dòng)電路，但若電器柜密閉不嚴(yán)，若現(xiàn)場(chǎng)環(huán)境惡劣，則風(fēng)扇處極易堆積灰塵，而夏季空氣潮濕，隨著風(fēng)扇的轉(zhuǎn)動(dòng)，潮濕物質(zhì)被帶入逆變單元的硅橋后會(huì)造成短路故障。因此注意系統(tǒng)保養(yǎng)，定期清洗系統(tǒng)板，清除系統(tǒng)冷卻風(fēng)扇扇葉上的附著物，保持電器柜內(nèi)的空氣干燥，對(duì)于降低伺服系統(tǒng)故障，具有重要意義。
二、上電后，程序模塊沒有任何顯示
ECODRIVE03伺服驅(qū)動(dòng)系統(tǒng)中包括伺服驅(qū)動(dòng)控制器DKC及FWA-ECODR3-SMT-02VS-MS程序模塊兩部分組成。而FWA-ECODR3-SMT-02VS-MS程序模塊又包括參數(shù)模塊、硬件模塊兩部分，如下圖所示。
由于帶有完備的自診斷功能，上電后在H1 處顯示-0、-1、-4，使系統(tǒng)自動(dòng)進(jìn)行硬件檢查。然后顯示C2-bb-AF，即命令激活--操作準(zhǔn)備—驅(qū)動(dòng)使能(進(jìn)入預(yù)設(shè)的操作模式)。但機(jī)床上電后，H1處沒有任何顯示。為此需判斷是程序模塊的故障還是DKC 的問題。因機(jī)床的左、右兩主軸控制方式一致，只是參范圍不一樣，所以將FWA-ECODR3-SMT-02VS-MS硬件進(jìn)行了互換。互換后，顯示F276(絕對(duì)值編碼器的值溢出)這說明驅(qū)動(dòng)控制器DKC 是好的，所以更換FWA-ECODR3-SMT-02VS-MS 模塊。安裝模
塊后，H1處首先顯示UL，這時(shí)需要進(jìn)行參數(shù)傳輸。進(jìn)行參數(shù)傳輸時(shí)需要準(zhǔn)備：
計(jì)算機(jī)
傳輸線纜
力世樂伺服驅(qū)動(dòng)程序
機(jī)床伺服參數(shù)備份盤
按下圖做好傳輸線纜，以便在計(jì)算機(jī)及伺服驅(qū)動(dòng)器連接后，進(jìn)行參數(shù)傳輸。
用傳輸線纜將計(jì)算機(jī)的9 針COM1 接口與DKC 的RS232 接口連接后，首先雙擊驅(qū)動(dòng)程序Drive Top 13V02 圖標(biāo)，在計(jì)算機(jī)屏幕上顯示
c on line using RS232/485(Drive)
c online using SERCANS
c offline SIMULATION
c No CONNECTION
選擇 on line using RS232/485(Drive)后，屏幕出現(xiàn)操作窗口，顯示 File Parameter Setup Overview Extras Options Help 菜單;然后選擇Options 菜單，下拉菜單選擇connection 項(xiàng)，進(jìn)行通訊接口及傳輸波特率的
設(shè)定。選擇 COM=1 Baud=9600 ;
然后選擇Extras 菜單，下拉后選擇Parameter mode項(xiàng);
然后選擇File 菜單，下拉后選擇Load，單擊“Change”鈕，改變驅(qū)動(dòng)盤，若備份數(shù)據(jù)在A 盤，則選擇驅(qū)動(dòng)器A 及所需文件，單擊“Load”鈕后，參數(shù)被自動(dòng)裝入。
士樂EC-HCS02伺服器維修：
HCS02.1E-W0012-A-03-NNNN、HCS02.1E-W0012-A-03-NNNV、HCS02.1E-W0028-A-03-NNNN、HCS02.1E-W0028-A-03-NNNV、HCS02.1E-W0054-A-03-NNNN、HCS02.1E-W0054-A-03-NNNV、HCS02.1E-W0070-A-03-NNNV、HCS02.1E-W0070-A-03-NNNN；
力士樂EC-HCS03驅(qū)動(dòng)模塊維修：
HCS03.1E-W0070-A-05-NNNV、HCS03.1E-W0070-A-05-NNBV、HCS03.1E-W0100-A-05-NNNV、HCS03.1E-W0100-A-05-NNBV、HCS03.1E-W0150-A-05-NNNV、HCS03.1E-W0150-A-05-NNBV、HCS03.1E-W0210-A-05-NNNV、HCS03.1E-W0210-A-05-NNBV、HCS03.1E-W03.50-A-05-NNNV、HCS03.1E-W03.50-A-05-NNBV；
力士樂EM-HMD01雙軸伺服維修：
HMD01.1N-W0020-A-07-NNNN、HMD01.1N-W0036-A-07-NNNN、HMD01.1N-W0036-A-07-NNNN；
力士樂EM-HMS01單軸伺服維修：
HMS01.1N-W0020-A-07-NNNN、HMS01.1N-W0036-A-07-NNNN、HMS01.1N-W0054-A-07-NNNN、HMS01.1N-W0070-A-07-NNNN、HMS01.1N-W0110-A-07-NNNN、HMS01.1N-W0150-A-07-NNNN、HMS01.1N-W0210-A-07-NNNN、HMS01.1N-W0350-07-NNNN、HMS02.1N-W0028-A-07-NNNN、HMS02.1N-W0054-A-07-NNNN；
力士樂EM-HMV01維修：
HMV01.1E-W0030-A-07-NNNN、HMV01.1E-W0075-A-07-NNNN、HMV01.1E-W0120-A-07-NNNN、HMV01.1R-W0018-A-07-NNNN、HMV01.1R-W0045-A-07-NNNN、HMV01.1R-W0065-A-07-NNNN、HMV01.1R-W0100-A-07-NNNN、HMV02.1R-W0015-A-07-NNNN；
力士樂三相模塊維修：
DMA140D1101-D、DMA4K1101-D、DMA8K1101-D、DMA15K1101-D、DMA30K1101-D、DMA30A1101-D、DMA45A1101-D、DMA85B1101-D、DMA140D1101-D；
力士樂電源模塊維修：
VMA70CR001–D、VMA20KR001–D、VMA35BR001–D、VMA90DR001–D、RMA/DM30–D、NAA70/1–D、PMVMA/000–D、NVA20/1F–D、NE70/A1–D；
DIAX02 DDS021/031：
DDS021-W015、DDS021-W025、DDS031-W030、DDS031-W050、DDS021-W050、DDS021-A050、DDS021-F050、DDS021-W100、DDS021-A100、DDS021-F100、DDS021-W150、DDS021-A150、DDS021-F150、DDS021-W200、DDS021-A200、DDS021-F200、CLC-D021A-FW、CLC-D022A-FW、DAA011、DAE011、DAK011A、DBS021-FW、DBS022-FW、DBS031-FW、DEA041、DEA042、DEA051、DEA052DEA061、DEF011、DEF021、DFF011、DLC011、DLC021、DLC021-FW、DLF011、DPF051-FW、DRF011、DSE011、DSS011、DSS013-FW、DSS021、DZF011、DZF021、FWC-DIAX02-SSE-02VRS-MS、FWA-DIAX02-SSE-02VRS–MS；
SYSTEM200 ECO驅(qū)動(dòng)器維修：
DKC013-016-7、DKC013-040-7、DKC013-100-7、DKC013-200-7、DKC023-016-7、DKC023-040-7、DKC023-100-7、DKC023-200-7、DKC033-016-7、DKC033-040-7、DKC033-100-7、DKC033-200-7、DKC043-016-7、DKC043-040-7、DKC043-100-7、DKC043-200-7、DKC053-016-7、DKC053-040-7、DKC053-100-7、DKC053-200-7、DKC063-016-7、DKC063-040-7、DKC063-100-7、DKC063-200-7、DKC113-040-7、DKC113-100-7、DKC113-200-7、DKC213-016-7、DKC213-040-7、DKC213-100-7、DKC213-200-7、DOK-ECODR3-FGP-01VRS-WAR1-EN-P、DOK-ECODR3-FGP-03VRS-WA01-DE-P、DOK-ECODR3-FGP-02VRS-WAR1-EN-P、DOK-DRIVE-FGP-20VRS-FV01-EN-P、DKC033-040-7-FW、DKC033-100-7-FW、DKC033-200-7-FW、DKC043-040-7-FW、DKC043-100-7-FW、DKC043-200-7-FW、DKC053-040-7-FW、DKC053-100-7-FW、DKC053-200-7-FW、DKC063-040-7-FW、DKC063-100-7-FW、DKC063-200-7-FW、HDC011-A40N-PB01、HDC011-A100N-PB01、HDC011-A200N-PB01、HDC011-A40N-IB01、HDC011-A100N-IB01、HDC011-A200N-IB01、HDC011-A40N-CN01、HDC011-A100N-CN01、HDC011-A200N-CN01、HDC011-A40N-DN01、HDC011-A100N-DN01、HDC011-A200N-DN01、HDS022-W040N、HDS022-W040N、HDS032-W075N、HDS032-W100N；
4WRPH6C3/C5：
4WRPH6C3B02L–2X/G24Z4/M、4WRPH6C3B04L–2X/G24Z4/M、4WRPH6C3B12L–2X/G24Z4/M、4WRPH6C3B24L–2X/G24Z4/M、4WRPH6C3B40L–2X/G24Z4/M、4WRPH6C5B40L–2X/G24Z4/M、4WRPH6C3B15P–2X/G24Z4/M、4WRPH6C3B25P–2X/G24Z4/M、4WRPH6C3B40P–2X/G24Z4/M、4WRPH6C5B40P–2X/G24Z4/M；
4WRPH6C2/C4：
4WRPH6C4B02L–2X/G24Z4/M、4WRPH6C4B04L–2X/G24Z4/M、4WRPH6C4B12L–2X/G24Z4/M、4WRPH6C4B24L–2X/G24Z4/M、4WRPH6C4B40L–2X/G24Z4/M、4WRPH6C1B40L–2X/G24Z4/M、4WRPH6C4B15P–2X/G24Z4/M、4WRPH6C4B25P–2X/G24Z4/M、4WRPH6C4B40P–2X/G24Z4/M、4WRPH6C1B40P–2X/G24Z4/M；
4WRLV/V1：
4WRL10V–55M3X/G24Z4/M、4WRL10V–55M3X/G24TZ4/M、4WRL10V–55M3X/G24ETZ4/M、4WRL10V–85M3X/G24Z4/M、4WRL10V–85M3X/G24TZ4/M、4WRL10V–85M3X/G24ETZ4/M、4WRL10V1–85M3X/G24Z4/M、4WRL10V–70P3X/G24Z4/M、4WRL10V1–70P3X/G24Z4/M、4WRL16V–120M3X/G24Z4/M、4WRL16V1–120M3X/G24Z4/M、4WRL16V–200M3X/G24Z4/M、4WRL16V1–200M3X/G24Z4/M、4WRL16V–100P3X/G24Z4/M、4WRL16V1–100P3X/G24Z4/M、4WRL16V–150P3X/G24Z4/M、4WRL16V1–150P3X/G24Z4/M、4WRL25V–370M3X/G24Z4/M、4WRL25V1–370M3X/G24Z4/M、4WRL25V–300P3X/G24Z4/M、4WRL35V–1000M3X/G24Z4/M、VT-PE-TB2；
REFUdrive500維修：
RD51.1-4B-001-L、RD51.1-4B-003-L、RD51.1-4B-004-L、RD51.1-4B-005-L、RD51.1-4B-007-L、RD51.1-4B-011-L、RD51.1-4B-015-L、RD51.1-4B-018-L、RD51.1-4B-022-L、RD51.1-4B-030-L、RD51.1-4B-037-L、RD51.1-4B-045-L、RD51.1-4B-055-L、RD51.1-4B-075-L、RD51.1-4B-090-L、RD51.1-4B-110-L、RD51.1-5B-001-L、RD51.1-5B-003-L、RD51.1-5B-004-L、RD51.1-5B-005-L、RD51.1-5B-007-L、RD51.1-5B-011-L、RD51.1-5B-015-L、RD51.1-5B-018-L、RD51.1-5B-022-L、RD51.1-5B-030-L、RD51.1-5B-037-L、RD51.1-5B-045-L、RD51.1-5B-055-L、RD51.1-5B-075-L、RD51.1-5B-090-L、RD51.1-5B-110-L、RD52.1-4B-001-L、RD52.1-4B-003-L、RD52.1-4B-004-L、RD52.1-4B-005-L、RD52.1-4B-007-L、RD52.1-4B-011-L、RD52.1-4B-015-L、RD52.1-4B-018-L、RD52.1-4B-022-L、RD52.1-4B-030-L、RD52.1-4B-037-L、RD52.1-4B-045-L、RD52.1-4B-055-L、RD52.1-4B-075-L、RD52.1-4B-090-L、RD52.1-4B-110-L、RD52.1-5B-001-L、RD52.1-5B-003-L、RD52.1-5B-004-L、RD52.1-5B-005-L、RD52.1-5B-007-L、RD52.1-5B-011-L、RD52.1-5B-015-L、RD52.1-5B-018-L、RD52.1-5B-022-L、RD52.1-5B-030-L、RD52.1-5B-037-L、RD52.1-5B-045-L、RD52.1-5B-055-L、RD52.1-5B-075-L、RD52.1-5B-090-L、RD52.1-5B-110-L、RD51.1-4N-001-L、RD51.1-4N-003-L、RD51.1-4N-004-L、RD51.1-4N-005-L、RD51.1-4N-007-L、RD51.1-4N-011-L、RD51.1-4N-015-L、RD51.1-4N-018-L、RD51.1-4N-022-L、RD51.1-4N-030-L、RD51.1-4N-037-L、RD51.1-4N-045-L、RD51.1-4N-055-L、RD51.1-4N-075-L、RD51.1-4N-090-L、RD51.1-4N-110-L、RD51.1-5N-001-L、RD51.1-5N-003-L、RD51.1-5N-004-L、RD51.1-5N-005-L、RD51.1-5N-007-L、RD51.1-5N-011-L、RD51.1-5N-015-L、RD51.1-5N-018-L、RD51.1-5N-022-L、RD51.1-5N-030-L、RD51.1-5N-037-L、RD51.1-5N-045-L、RD51.1-5N-055-L、RD51.1-5N-075-L、RD51.1-5N-090-L、RD51.1-5N-110-L、RD52.1-4N-001-L、RD52.1-4N-003-L、RD52.1-4N-004-L、RD52.1-4N-005-L、RD52.1-4N-007-L、RD52.1-4N-011-L、RD52.1-4N-015-L、RD52.1-4N-018-L、RD52.1-4N-022-L、RD52.1-4N-030-L、RD52.1-4N-037-L、RD52.1-4N-045-L、RD52.1-4N-055-L、RD52.1-4N-075-L、RD52.1-4N-090-L、RD52.1-4N-110-L、RD52.1-5N-001-L、RD52.1-5N-003-L、RD52.1-5N-004-L、RD52.1-5N-005-L、RD52.1-5N-007-L、RD52.1-5N-011-L、RD52.1-5N-015-L、RD52.1-5N-018-L、RD52.1-5N-022-L、RD52.1-5N-030-L、RD52.1-5N-037-L、RD52.1-5N-045-L、RD52.1-5N-055-L、RD52.1-5N-075-L、RD52.1-5N-090-L、RD52.1-5N-110-L、RD51.1-4B-132-F、RD51.1-4B-160-F、RD51.1-4B-200-F、RD51.1-4B-315-F、RD51.1-4B-400-F、RD51.1-5B-132-F、RD51.1-5B-160-F、RD51.1-5B-200-F、RD51.1-5B-315-F、RD51.1-5B-500-F、RD52.1-4B-132-F、RD52.1-4B-160-F、RD52.1-4B-200-F、RD52.1-4B-315-F、RD52.1-4B-400-F、RD52.1-5B-132-F、RD52.1-5B-160-F、RD52.1-5B-200-F、RD52.1-5B-315-F、RD52.1-5B-500-F；
RexrothIndraDrive維修：
HMx01.1N-W0020、HMx01.1N-W0036、HCS02.1N-W0012、HCS02.1N-W0028、HMS01.1N-W0054、HMS01.1N-W0070、HCS02.1N-W0054、HCS02.1N-W0070、HMx01.1N-W0150、HMx01.1N-W0210、HMS01.1N-W0150、HMS01.1N-W0210、HMD01-W0012；
ECODRIVE03/DURADRIVE：
HDC01.1-A40N-PB01、HDC01.1-A100N-PB01、HDC01.1-A200N-PB01、HDC01.1-A40N-IB01、HDC01.1-A100N-IB01、HDC01.1-A200N-IB01、HDC01.1-A40N-CN01、HDC01.1-A100N-CN01、HDC01.1-A200N-CN01、HDC01.1-A40N-DN01、HDC01.1-A100N-DN01、HDC01.1-A200N-DN01、DKC03.3-040-7-FW、DKC03.3-100-7-FW、DKC03.3-200-7-FW、DKC04.3-040-7-FW、DKC04.3-100-7-FW、DKC04.3-200-7-FW、DKC05.3-040-7-FW、DKC05.3-100-7-FW、DKC05.3-200-7-FW、DKC06.3-040-7-FW、DKC06.3-100-7-FW、DKC06.3-200-7-FW、DKC01.3-016-7、DKC01.3-040-7、DKC01.3-100-7、DKC01.3-200-7、DKC02.3-016-7、DKC02.3-040-7、DKC02.3-100-7、DKC02.3-200-7、DKC03.3-016-7、DKC03.3-040-7、DKC03.3-100-7、DKC03.3-200-7、DKC04.3-016-7、DKC04.3-040-7、DKC04.3-100-7、DKC04.3-200-7、DKC05.3-016-7、DKC05.3-040-7、DKC05.3-100-7、DKC05.3-200-7、DKC06.3-016-7、DKC06.3-040-7、DKC06.3-100-7、DKC06.3-200-7、DKC11.3-040-7、DKC11.3-100-7、DKC11.3-200-7、DKC21.3-016-7、DKC21.3-040-7、DKC21.3-100-7、DKC21.3-200-7；
DDS02.1/03.1驅(qū)動(dòng)控制基本單元：
DA01-01-FW、DA02-01-FW、DA03-01-FW、DA06-01-FW、DA07-02-FW、DA10-01-FW、DA11-01-FW、DA12-01-FW、DA14-01-FW、DC01-01-FW、DC02-01-FW、DC03-01-FW、DC04-01-FW、DL01-01-FW、DL02-01-FW、DL03-01-FW、DL04-01-FW、DL05-01-FW、DL08-01-FW、DL09-01-FW、DL10-01-FW、DL11-01-FW、DL12-01-FW、DL13-01-FW、DL14-01-FW、DL20-01-FW、DL21-01-FW、DL22-01-FW、DL23-01-FW、DL24-01-FW、DL25-01-FW、DL26-01-FW、DL27-01-FW、DL28-01-FW、DL29-01-FW、DL30-01-FW、DL31-01-FW、DL40-01-FW、DL41-01-FW、DL42-01-FW、DL43-01-FW、DL45-01-FW、DS01-02-FW、DS03-02-FW、DS04-03-FW、DS05-01-FW、DS06-02-FW、DS08-01-FW、DS09-01-FW、DS13-01-FW、DS22-02-FW、DS24-03-FW、DS25-01-FW、DS37-01-FW、DS40-02-FW、DS41-00-FW、DS45-00-FW、DS46-00-FW、DS46-01-FW、DS47-00-FW、DS47-01-FW、DS48-00-FW、DS50-00-FW、DS51-00-FW、DS51-01-FW、DS53-00-FW、DS54-00-FW、DS55-00-FW、DS56-00-FW、DS57-00-FW、DS57-01-FW、DS58-00-FW、DS58-50-FW、DS59-00-FW、DS59-50-FW、DS60-00-FW、DS60-50-FW、DS61-00-FW、DS62-00-FW、DS63-00-FW、RA01-02-FW、RA02-02-FW、RA11-01-FW、RA12-01-FW、RC01-01-FW、RC02-01-FW、RC03-01-FW、RL01-01-FW、RL02-01-FW、RL03-01-FW、RL04-01-FW、RL05-01-FW、RL08-01-FW、RL09-01-FW、RL10-01-FW、RL20-01-FW、RL21-01-FW、RL22-01-FW、RL23-01-FW、RL24-01-FW、RL25-01-FW、RL26-01-FW、RL27-01-FW、RL28-01-FW、RL29-01-FW、RL30-01-FW、RL31-01-FW、RS01-03-FW、RS03-03-FW、RS04-03-FW、RS16-02-FW、RS18-02-FWCLC-D02.1A-FW、CLC-D02.2A-FW、DAA01.1、DAE01.1、DAK01.1A、DBS02.1-FW、DBS02.2-FW、DBS03.1-FW、DEA04.1、DEA04.2、DEA05.1、DEA05.2、DEA06.1、DEF01.1、DEF02.1、DFF01.1、DLC01.1、DLC02.1、DLC02.1-FW、DLF01.1、DPF05.1-FW、DRF01.1、DSE01.1、DSS01.1、DSS01.3-FW、DSS02.1、DZF01.1、DZF02.1；DDS02.1-W015-、DDS02.1-W025-、DDS03.1-W030-、DDS03.1-W050-、DDS02.1-W050-、DDS02.1-A050-、DDS02.1-F050-、DDS02.1-W100-、DDS02.1-A100-、DDS02.1-F100-、DDS02.1-W150-、DDS02.1-A150-、DDS02.1-F150-、DDS02.1-W200-、DDS02.1-A200-、DDS02.1-F200-；DAE01.1、DAA01.1、DAE01.1、DBS02.1-FW、DLC01.1-FW、DLC02.1-FW、DEA04.2、DLF01.1、DZF02.1、DEF01.1、DSE01.1、DRF01.1、DEA04.1、DBS02.2-FW、DEA05.1、DEF02.1、DEA04.1、DEA06.1、DZF01.1、DEA05.1、DSM02.1-FW；DM4K1101-D、1070077600、DM4K3301-D、1070077616、DM4K4101-D、1070077604、DM8K1101-D、1070077601、DM8K3301-D、1070077617、DM8K4101-D、1070077605、DM15K1101-D、1070077602、DM15K3301-D、1070077618、DM15K4101-D、1070077606、DM30K1101-D、1070077603、DM30K3301-D、1070077619、DM30K4101-D、1070077607、DM4A1101-D、1070070770、DM4A4101-D、1070078596、DM8A1101-D、1070070771、DM8A4101-D、1070078597、DM15A1101-D、1070070772、DM15A4101-D、1070078598、DM30A1101-D、1070070773、DM30A1201-D、1070077086、DM30A3301-D、1070077620、DM30A4101-D、1070077608、DM30A4201-D、1070077612、DM45A1101-D、1070070774、DM45A1201-D、1070077087、DM45A3301-D、1070077621、DM45A4101-D、1070077609、DM45A4201-D、1070077613、DM85B1101-D、1070070780、DM85B1201-D、1070077088、DM85B3301-D、10
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